Know what's running.
Before anything stops.
SMARTR.factory makes machine data visible in real time.
The foundation for fast responses, stable processes and informed decisions on the shopfloor.
We process signals from 30 production lines and 10 external systems such as energy systems or weather stations – that adds up to roughly 35 million data points per day. This data helps us understand processes better, identify weak spots and meaningfully automate workflows.
Full transparency.
Downtimes, performance KPIs, energy data: machine data can be used in many areas and offers great potential for more efficient processes.
Reliable production data in real time shortens response times and strengthens predictability, profitability and on-time delivery.
Learn more about the use and value of machine data in this article.
| Machine | Reason |
|---|---|
| 4010Running (5h 30min) | |
| 4040Down (2h 15min) | Unplanned maintenance |
| 4050Setup (1h 12min) | Tool change |
| 4090Running (6h 2min) |
From signal to value.
Connect by configuration
Machines are connected through the interface, without programming and without vendor support. New equipment, changed or additional data points you configure yourself. What is a project elsewhere is a click here.
Standardised data
Every machine speaks differently. We bring them all into one language. Downtime codes, process parameters and order data are modelled uniformly. The result: KPIs comparable across resources and plants.
Real-time states and alerts
Run times, downtimes or unit counts are detected automatically and linked to orders. Custom thresholds and if-then rules notify the right person at the right time. Technicians on downtime, shift leads on imminent missed deadlines.
Dashboards and analytics
Freely configurable dashboards for every role, from operator to executive management. OEE, unit counts, downtime pareto and trends across machines, lines and plants. Generate reports automatically instead of copying them together in Excel.
AI assistant
Query your production in natural language. „Which machine had the most downtime yesterday?" or „How has the energy consumption in hall 2 evolved?" – the AI assistant delivers the answer without you needing to build a dashboard.
Maintenance and operational data integrated
Machine faults flow directly into order and maintenance processes. Employee times, order data and machine signals interlock automatically instead of having to merge them manually.
Connect, model, use.
Data sources are connected step by step through the interface. Protocols such as OPC UA, MQTT or Modbus TCP integrate just like the existing system landscape, without any programming effort. You then model your own data flows: from the raw signal to the finished KPI, with notifications on any event.
From machine signal to OEE.
Availability, performance and quality captured automatically. No manual entries, no estimated values, no Excel gaps between machine and analysis.
In just a few steps SMARTR.factory calculates the OEE values of individual resources or entire plants. Comparable, historically traceable, always accessible.
Retrofit for even more data.
Legacy assets without digital interfaces are not a blocker. With our IoT gateway SMARTR.edgeOne you connect older machines directly – without PLC programming and without touching the controller. Input signals are captured on-site and made available as structured data via OPC UA and MQTT.
That way you digitize legacy machines, without replacing them.
Learn more here →Know what your machines are saying.
Let's talk about how SMARTR.factory makes machine data usable in real time. An initial conversation shows what your production needs.
Schedule a meeting now →